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Dual Shield 7100 Ultra

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FCAW wire for mild steel and 490N/mm2 class high tensile steel. Dual Shield 7100Ultra is a multi-purpose all position flux cored wire for use with CO2 or CO2 /Ar mixed gas.

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Typical Charpy V-Notch Properties

as welded 100% co2
as welded 75% ar - 25% co2

Typical Tensile Properties

Condition As Welded As Welded
Shielding Gas 100% CO2 75% Ar - 25% CO2
Tensile Strength 585 MPa (85 ksi) 605 MPa (88 ksi)
Yield Strength 515 MPa (75 ksi) 540 MPa (78 ksi)
Elongation 26 % 26 %

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
100% CO2
135-205 A 9.5-12.7 mm (3/8-1/2 in.) 23-26 V 1.2 mm (.045 in.) 381-660 cm/min (150-260 in./min)
205-230 A 12.7-19 mm (1/2-3/4 in.) 25-27 V 1.2 mm (.045 in.) 660-965 cm/min (260-380 in./min)
230-265 A 19-25.4 mm (3/4-1 in.) 26-30 V 1.2 mm (.045 in.) 965-1321 cm/min (380-520 in./min)
125-235 A 12.7-16 mm (1/2-5/8 in.) 23-26 V 1.4 mm (.052 in.) 279-584 cm/min (110-230 in./min)
235-290 A 16-19 mm (5/8-3/4 in.) 25-29 V 1.4 mm (.052 in.) 584-864 cm/min (230-340 in./min)
290-350 A 19-25.4 mm (3/4-1 in.) 29-31 V 1.4 mm (.052 in.) 864-1194 cm/min (340-470 in./min)
165-270 A 16-19 mm (5/8-3/4 in.) 25-28 V 1.6 mm (1/16 in.) 279-508 cm/min (110-200 in./min)
270-345 A 19-25.4 mm (3/4-1 in.) 27-30 V 1.6 mm (1/16 in.) 508-762 cm/min (200-300 in./min)
345-415 A 25.4-31.75 mm (1-1.25 in.) 28-32 V 1.6 mm (1/16 in.) 762-1067 cm/min (300-420 in./min)
110-135 A 9.5-12.7 mm (3/8-1/2 in.) 23-25 V 0.9 mm (.035 in.) 559-838 cm/min (220-330 in./min)
135-160 A 12.7-16 mm (1/2-5/8 in.) 24-28 V 0.9 mm (.035 in.) 838-1118 cm/min (330-440 in./min)
160-185 A 16-19 mm (5/8-3/4 in.) 26-30 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
75% Ar - 25% CO2
115-145 A 9.5-12.7 mm (3/8-1/2 in.) 23-25 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
145-165 A 12.7-16 mm (1/2-5/8 in.) 24-27 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
165-190 A 16-19 mm (5/8-3/4 in.) 25-30 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
130-200 A 9.5-12.7 mm (3/8-1/2 in.) 22-26 V 1.2 mm (.045 in.) 381-660 cm/min (150-260 in./min)
200-225 A 12.7-19 mm (1/2-3/4 in.) 24-27 V 1.2 mm (.045 in.) 660-965 cm/min (260-380 in./min)
225-265 A 19-25.4 mm (3/4-1 in.) 27-29 V 1.2 mm (.045 in.) 965-1321 cm/min (380-520 in./min)
135-250 A 12.7-16 mm (1/2-5/8 in.) 22-26 V 1.4 mm (.052 in.) 279-584 cm/min (110-230 in./min)
250-295 A 16-19 mm (5/8-3/4 in.) 25-29 V 1.4 mm (.052 in.) 584-864 cm/min (230-340 in./min)
295-355 A 19-25.4 mm (3/4-1 in.) 27-31 V 1.4 mm (.052 in.) 864-1194 cm/min (340-470 in./min)
185-285 A 16-19 mm (5/8-3/4 in.) 24-28 V 1.6 mm (1/16 in.) 279-508 cm/min (110-200 in./min)
285-340 A 19-25.4 mm (3/4-1 in.) 27-30 V 1.6 mm (1/16 in.) 508-762 cm/min (200-300 in./min)
340-400 A 25.4-31.75 mm (1-1.25 in.) 28-32 V 1.6 mm (1/16 in.) 762-1067 cm/min (300-420 in./min)

Deposition Data

Current Deposition Rate Diameter Deposition Efficiency (%) Voltage Wire Feed Speed
100% CO2
192 A 2.5 kg/h (5.5 lb/h) 1.2 mm (.045 in.) 79 % 25.5 V 762 cm/min (300 in./min)
230 A 3.3 kg/h (7.4 lb/h) 1.2 mm (.045 in.) 82 % 27 V 1016 cm/min (400 in./min)
275 A 4.4 kg/h (9.6 lb/h) 1.2 mm (.045 in.) 83 % 28.5 V 1270 cm/min (500 in./min)
150 A 1.6 kg/h (3.6 lb/h) 1.4 mm (.052 in.) 76 % 23.5 V 381 cm/min (150 in./min)
190 A 2.2 kg/h (4.9 lb/h) 1.4 mm (.052 in.) 78 % 24 V 508 cm/min (200 in./min)
250 A 3.5 kg/h (7.7 lb/h) 1.4 mm (.052 in.) 82 % 25.5 V 762 cm/min (300 in./min)
300 A 4.7 kg/h (10.3 lb/h) 1.4 mm (.052 in.) 83 % 27 V 1016 cm/min (400 in./min)
105 A 1.3 kg/h (2.8 lb/h) 0.9 mm (.035 in.) 86 % 24 V 635 cm/min (250 in./min)
140 A 2.1 kg/h (4.6 lb/h) 0.9 mm (.035 in.) 87 % 25 V 1016 cm/min (400 in./min)
165 A 2.5 kg/h (5.5 lb/h) 0.9 mm (.035 in.) 88 % 25.5 V 1206.5 cm/min (475 in./min)
185 A 2.9 kg/h (6.3 lb/h) 0.9 mm (.035 in.) 88 % 27 V 1397 cm/min (550 in./min)
195 A 2.5 kg/h (5.5 lb/h) 1.6 mm (1/16 in.) 85 % 24 V 381 cm/min (150 in./min)
290 A 4.2 kg/h (9.2 lb/h) 1.6 mm (1/16 in.) 87 % 25.5 V 635 cm/min (250 in./min)
325 A 4.9 kg/h (10.9 lb/h) 1.6 mm (1/16 in.) 86 % 26.5 V 762 cm/min (300 in./min)
352 A 6.0 kg/h (13.1 lb/h) 1.6 mm (1/16 in.) 88 % 27 V 889 cm/min (350 in./min)
382 A 6.7 kg/h (14.7 lb/h) 1.6 mm (1/16 in.) 87 % 28.5 V 1016 cm/min (400 in./min)

Classifications

Classifications AWS A5.36 : E71T1-C1A2-CS1-DH8
AWS A5.20 : E71T-9C-DH8
AWS A5.36 : E71T1-M21-CS1-DH8
AWS A5.20 : E71T-1C-DH8
ASME SFA 5.36 :
ASME SFA 5.20 :
AWS A5.20 : E71T-1M-DH8
AWS A5.20 : E71T-9M-DH8

Approvals

Approvals ABS
BV
CWB CSA W48; E491T-9-H8, E491T-9M-H8
DNV-GL
LR
Approvals are based on factory location. Please contact ESAB for more information.

Consumable Characteristics

Alloy Type C Mn
Shielding Gas M21, C1 (EN ISO 14175)
Welding Current DC+

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn P S Si
100% CO2
0.02 % 1.3 % 0.010 % 0.013 % 0.5 %
75% Ar - 25% CO2
0.03 % 1.6 % 0.010 % 0.012 % 0.6 %
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Part Numbers and Accessories

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Part Numbers : Dual Shield 7100 Ultra
248005035
248000044
248000747 Find a distributor
248000119 Find a distributor
248000267 Find a distributor
248000085 Find a distributor
248000028 Find a distributor
248000101 Find a distributor
248000291 Find a distributor
248000036
248000010-GB Find a distributor
35RU12560V Find a distributor
35RU12249V Find a distributor
35RU128920 Find a distributor
35RU16249V Find a distributor
35RU168930 Find a distributor

ESAB EQUIPMENT WARRANTIES ARE VALID ONLY WHEN PURCHASED THROUGH AN ESAB AUTHORIZED DEALERSHIP.

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