Exaton

Exaton Ni60

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Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromiumnickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service. Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG. Applications for Exaton Ni60 are found in cryogenics, components subject to high temperature service up to 980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.


Typical Charpy V-Notch Properties

as welded

Recommended Welding Parameters

Current Voltage Wire Diameter Wire Feed Speed
40-120 A 15-19 V 0.8 mm (0.030 in.) 4.0-8.0 m/min (157-315 in./min)
60-220 A 15-28 V 1.0 mm (0.040 in.) 4.0-12.0 m/min (157-472 in./min)
150-260 A 24-29 V 1.2 mm (0.047 in.) 3.0-10.0 m/min (118-394 in./min)
230-350 A 25-30 V 1.6 mm (1/16 in.) 3.0-5.0 m/min (118-197 in./min)

Deposition Data

Current Deposition Rate Diameter Voltage Wire Feed Speed
100-200 A 2.5-5.5 kg/h (5.5-12. lb/h) 1.0 mm (0.040 in.) 21-27 V 6.0-13.0 m/min (236-512 in./min)
160-280 A 3.6-6.0 kg/h (7.9-13. lb/h) 1.2 mm (0.047 in.) 24-30 V 6.0-10.0 m/min (236-394 in./min)
200-350 A 4.3-8.6 kg/h (9.5-19. lb/h) 1.6 mm (1/16 in.) 25-32 V 4.0-8.0 m/min (157-315 in./min)

Classifications

Wire Electrode SFA/AWS A5.14 : ERNiCrMo-3
EN ISO 18274 : S Ni 6625 (NiCr22Mo9Nb)
Werkstoffnummer : 2.4831

Approvals

Approvals BV Ni 6625
CE EN 13479
VdTÜV 19483
Approvals are based on factory location. Please contact ESAB for more information.

Consumable Characteristics

Shielding Gas I1, I3 (EN ISO 14175)

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
Al C Cr Cu Fe Mn Mo Nb Nb+Ta Ni P S Si Ti
0.1 % ≤0.03 % 22 % 0.01 % ≤1 % 0.05 % 9 % - 3.6 % ≥60 % ≤0.015 % 0.010 % 0.1 % 0.2 %
Typical Wire Composition %
0.1 % 0.02 % 22 % 0.03 % 0.3 % 0.02 % 9 % 3.4 % 3.5 % 65 % 0.003 % 0.002 % 0.1 % 0.2 %
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How to purchase Exaton Ni60

We're as eager to put ESAB gear in your hands as you are to have it.  That's why we sell our products with distributors who'll give you the attention, support, and value you deserve.  Their expertise will make sure that you're as happy with the purchasing process as we know you'll be with your purchase itself.

To make things even easier, we've developed the online shopping list below.  As you browse our site, you'll be able to click on any product to have it added to this easy reference sheet.  And when you're done, you can send the list to yourself or print it out and bring it in to the distributor of your choice.

To find an ESAB distributor, just use the distributor locator tool featured on every page of our site.  Alternatively, you can call our support line at +361 382 1235 and we'll point you in the right direction.


Part Numbers and Accessories

Part Numbers : Exaton Ni60
S984089820
S984082110
S984099820
S984109820
S984109320
S984119820
S984123400
S984129500
S98412982H
S984123820
S984123800
S984129820
S984129320
S98412932H
S984163400
S984163820
S98416382W
S984169470
S984163800
S984169820
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