Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromiumnickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service. Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG. Applications for Exaton Ni60 are found in cryogenics, components subject to high temperature service up to 980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.
Typical Charpy V-Notch Properties
Recommended Welding Parameters
|Current||Voltage||Wire Diameter||Wire Feed Speed|
|40-120 A||15-19 V||0.8 mm (0.030 in.)||4.0-8.0 m/min (157-315 in./min)|
|60-220 A||15-28 V||1.0 mm (0.040 in.)||4.0-12.0 m/min (157-472 in./min)|
|150-260 A||24-29 V||1.2 mm (0.047 in.)||3.0-10.0 m/min (118-394 in./min)|
|230-350 A||25-30 V||1.6 mm (1/16 in.)||3.0-5.0 m/min (118-197 in./min)|
|Current||Deposition Rate||Diameter||Voltage||Wire Feed Speed|
|100-200 A||2.5-5.5 kg/h (5.5-12. lb/h)||1.0 mm (0.040 in.)||21-27 V||6.0-13.0 m/min (236-512 in./min)|
|160-280 A||3.6-6.0 kg/h (7.9-13. lb/h)||1.2 mm (0.047 in.)||24-30 V||6.0-10.0 m/min (236-394 in./min)|
|200-350 A||4.3-8.6 kg/h (9.5-19. lb/h)||1.6 mm (1/16 in.)||25-32 V||4.0-8.0 m/min (157-315 in./min)|
SFA/AWS A5.14 : ERNiCrMo-3
EN ISO 18274 : S Ni 6625 (NiCr22Mo9Nb)
Werkstoffnummer : 2.4831
BV Ni 6625
CE EN 13479
|Approvals are based on factory location. Please contact ESAB for more information.|
|Shielding Gas||I1, I3 (EN ISO 14175)|
Typical Weld Metal Analysis %
|Typical Weld Metal Analysis %|
|0.1 %||≤0.03 %||22 %||0.01 %||≤1 %||0.05 %||9 %||-||3.6 %||≥60 %||≤0.015 %||0.010 %||0.1 %||0.2 %|
|Typical Wire Composition %|
|0.1 %||0.02 %||22 %||0.03 %||0.3 %||0.02 %||9 %||3.4 %||3.5 %||65 %||0.003 %||0.002 %||0.1 %||0.2 %|
How to purchase Exaton Ni60
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